Powerful & Precise

Optical Measuring with Machine Vision

MVTec software offers powerful methods for precise measurement in 1D, 2D, and 3D – subpixel accurate, robust, and in real-time.

Get your specific application evaluated!

Reach out to our experts

 

1D Measuring

Edges along lines or circular segments are measured with subpixel accuracy in less than a millisecond. Combined with grayscale calibration, nonlinear grayscale distributions can also be compensated, achieving the highest precision.

2D Measuring

Crystal with marked angle measurement of 103.87° through subpixel-accurate 2D measurement in MVTec HALCON.
2D measurement of an angle on a polished crystal.
2D measurement of circle diameters and radii with HALCON for precise geometric analysis.
2D measurement of circle diameters and radii for precise geometry analysis.

By fitting ellipses or other shapes to subpixel-accurate contours computed by an edge filter, maximum precision is achieved. 

The measurement model automatically extracts contour data, including from multi-channel images such as color images. Typical tasks include measuring circle diameters or geometric structures.

3D Measuring

Disparity and distance images, as well as 3D coordinates of surfaces, can be reconstructed using various methods, including:

  • Binocular stereo
  • Multi-view and photometric stereo
  • Light sectioning
  • Depth from focus

In addition, the software enables 3D pose estimation of circular and rectangular objects using only a single camera. By segmenting and fitting 3D primitives such as cylinders, spheres, and planes, surfaces and volumes can be measured precisely.

Board image with marked components, analyzed through 3D measurement to detect height differences.
3D measurement of height differences on boards for precise quality control.
3D output of a circuit board with height profile, generated through 3D measurement in HALCON.
Reconstruction of a circuit board as a 3D model with MVTec HALCON.

APPLICATIONS IN PRACTICE

Our success stories with measuring technologies

MVTec HALCON product icon
X-ray film dosimeter badges and opened cassettes with different metal filters inspected by a machine vision system.
Vision System Inspects X-ray Dosimeter Badges – Helmholtz-Zentrum
Helmholtz-Zentrum Munich uses HALCON to fully automate the evaluation of approximately 120,000 X-ray dosimeter films per month. Optical density, film type, and dosimeter numbers are precisely captured, and radiation sources are analyzed. The system s…
Show full Story
HALCON
Medical Supplies & Pharmaceutical
Calibration
Filtering
Matching
Measuring
OCR
MVTec HALCON product icon
Plastic rings on a conveyor used for automated machine vision inspection.
Closing the Ring – NP Plastics
NP Plastics in the Netherlands manufactures small plastic rings used in binder closing mechanisms. To increase throughput and improve quality, the company deployed a machine vision system with two AVT FireWire cameras, LED illumination, and HALCON so…
Show full Story
HALCON
Glass, Metal, Paper, Foil & Printing
Blob Analysis
Measuring
MVTec HALCON product icon
Micromechanical part measured with machine vision for high-precision inspection.
Machine vision improves the measuring process of precision and micro components
The precise inspection of very small precision components, for example in watchmaking, is a challenge. Petitpierre, the Swiss specialist for high-precision technology, has developed sophisticated applications with which micromechanical components can…
Show full Story
HALCON
Matching
Measuring
MVTec HALCON product icon
Fully automated assembly process using machine vision and precision automation equipment.
A fully automated production system for higher throughput and improved quality
MSTVision GmbH developed a fully automated micro-assembly system for HUBER+SUHNER Cube Optics AG handling high-precision glass and metal components. Using MVTec HALCON, parts are identified, positions determined, and features measured with µm precisi…
Show full Story
HALCON
Machinery
Inspection
Measuring
Object Detection
MVTec HALCON product icon
Projektion der von einer Kamera erkannten Pupillenkoordinaten auf das Bild einer zweiten Kamera zur exakten Bestimmung der Glasposition.
Image Processing Automates Eyeglass Fitting for Rodenstock
Imagine that you wear varifocal glasses and need new ones. You go to an optometrist and, without time-consuming adaptations, measuring or trying on frame after frame, you look at yourself in a mirror and - voila! - your chosen frame is on your nose.
Show full Story
HALCON
Glass, Metal, Paper, Foil & Printing
Classification
Matching
Measuring
MVTec HALCON product icon
Camera test chart with line patterns and a Siemens star used for measuring resolution, contrast, and optical performance.
DCTau: A photographer's tool for testing digital cameras based on HALCON
DCTau by Anders Uschold, Munich, provides a standardized test for evaluating digital cameras with minimal operator input. Designed for both beginners and professionals, it measures resolution, contrast, noise, sharpening, distortion, and brightness l…
Show full Story
HALCON
Education, Research & Science
Measuring
MVTec HALCON product icon
Vision-based robotic system stacks tile slabs - Machine Vision Technology
Machine Vision Technology Ltd. developed a vision-guided robotic system using MVTec HALCON to automatically stack tile slabs onto pallets. The system analyzes the size, color, and shade of each slab, detects product changes, and optimizes palletizing…
Show full Story
HALCON
Glass, Metal, Paper, Foil & Printing
Matching
Measuring
MVTec HALCON product icon
Vision system checks pharmaceutical products - Machine Vision Technology
Machine Vision Technology Ltd. developed an automated inspection system using MVTec HALCON to check tablets and capsules for broken pieces, shape errors, and color deviations. Three Basler cameras and a dark-field lighting setup ensure precise detect…
Show full Story
HALCON
Medical Supplies & Pharmaceutical
Inspection
Matching
Measuring
Morphology
MVTec HALCON product icon
Vision system inspecting surface mounted resistors for defects like blemishes, cracks, and scratches during production.
Vision system checks surface mount resistors - Envisage Systems
Envisage Systems developed an automated inspection system using MVTec HALCON to assess the quality of surface-mounted resistors on ceramic substrates. The system captures images with a Baumer camera, detects defects such as scratches or cracks, and m…
Show full Story
HALCON
Electric Components
Semiconductors
Blob Analysis
Matching
Measuring
MVTec HALCON product icon
User interface of Vision Q.400 inspection software showing industrial image processing, measurement, and analysis based on HALCON algorithms.
Vision Q.400 – The Universal Inspection Software for Industrial Image Processing
Vision Q.400 by Q.VITEC enables rapid development of high-performance inspection processes without programming experience. Built on MVTec HALCON, the software offers an intuitive interface and is ideal for OEM systems and inspection solutions.
Show full Story
HALCON
Machinery
3D Calibration
Filtering
Matching
Measuring
Morphology
OCR
MVTec HALCON product icon
Biscuits arranged on a conveyor belt for automated size and dimension inspection using machine vision.
Machine Vision Inspects Biscuits – Machine Vision Technology Ltd.
Machine Vision Technology Ltd. developed an automated system for size and weight control for a leading biscuit manufacturer. Using MVTec HALCON, 30 rows of freshly baked biscuits are measured in real-time on a conveyor belt. The system stores process…
Show full Story
HALCON
Food & Beverage
Packaging & Logistics
3D Vision
Measuring
MVTec HALCON product icon
Automating Assemblies – Conductive Technologies
Combining off-the-shelf cameras, lighting, and software with a Cartesian robot allows microelectrode assemblies to be rapidly inspected.
Show full Story
HALCON
Electric Components
Classification
Matching
Measuring
MVTec HALCON product icon
Machine vision camera inspecting silicon wafers for solar cells as part of a photovoltaic quality inspection system.
Sunny Prospects – Eckelmann
ECKELMANN uses high-resolution Gigabit Ethernet cameras and HALCON to inspect solar-cell wafers with an accuracy of 50 µm and a throughput of approx. 0.8 s per wafer – up to 3,600 wafers per hour.
Show full Story
HALCON
Energy
Classification
Filtering
Measuring
MVTec HALCON product icon
Circuit Breakers – Sensata
Sensata Technologies uses HALCON to precisely determine the "snap point" of bimetallic thermal protectors. A GigE camera captures the movement of the bimetal disks in a special oven. HALCON algorithms filter the images, locate the disks, and detect t…
Show full Story
HALCON
Electric Components
Glass, Metal, Paper, Foil & Printing
Blob Analysis
Filtering
Matching
Measuring
MVTec HALCON product icon
Robotic apple picker mounted on a tractor using machine vision for automated fruit harvesting.
Vision System Simplifies Robotic Fruit Picking – ACRO Institute
The ACRO Institute developed a mobile apple-picking robot equipped with a camera inside the gripper and MVTec HALCON image processing software. The robot identifies ripe apples, calculates their position, and performs precise gripping movements. This…
Show full Story
HALCON
Robotics
Agriculture
Food & Beverage
Packaging & Logistics
3D Vision
Classification
Filtering
Matching
Measuring
MVTec HALCON product icon
Precision boreholes in metal profiles inspected with 3D machine vision.
3D Calibration for Inspection
Automation & Assembly Technologies GmbH from Bremen relies on MVTec HALCON for precise 3D calibration in inspecting complex welded assemblies. Thanks to newly developed 3D calibration bodies and a specialized mathematical model, the system achieves a…
Show full Story
HALCON
Robotics
3D Calibration
3D Vision
Measuring
MVTec HALCON product icon
Machine vision system inspecting swing-cap bottles and labels during high-speed quality control.
Bottle Inspection with High Speed – BBull STRATEC BC 3000W
BBull TECHNOLOGY's STRATEC BC 3000W inspects up to 100,000 bottles per hour. It checks labels, expiration dates, logos, scratches, barcodes, and swing-top closures. MVTec's HALCON software processes four camera images in parallel, ensuring high speed…
Show full Story
HALCON
Food & Beverage
Bar Code & 2D Code Reading
Classification
Matching
Measuring
OCR
MVTec HALCON product icon
PlayStation 2 controller used as an input device reference in the inspection system context.
The Industrial Inspection System for Board Implementation VARIR, Developed by Sony
Sony EMCS Corporation Kohda TEC is the leading manufacturer of electronic boards inspection systems in the world, and part of Sony, Japan. With products becoming more and more compact and lightweight the production process of electronic circuit boar…
Show full Story
HALCON
Robotics
Blob Analysis
Filtering
Matching
Measuring
MVTec HALCON product icon
Machine vision measurement of the cutting edge radius and angle of an indexable insert using subpixel accuracy.
Machine Vision on Assembly Line: the Roboworker Super Robot Feeder
Since more than 15 years, ROBOWORKER Automation GmbH (Weingarten, Germany) is specialized in developing and producing systems for automatic handling, assembly and checking of workpieces as well as robot-aided loading and unloading of production machi…
Show full Story
Robotics
Machinery
Packaging & Logistics
Classification
Matching
Measuring
MVTec HALCON product icon
The Presetter and Measuring Machine SATURN from Zoller – Measurement of Tools with HALCON
The ZOLLER SATURN measuring machine employs HALCON for precise tool measurement in the micrometer range. Subpixel algorithms automatically extract geometric properties from the tool shape. Camera calibration ensures consistent precision across the en…
Show full Story
HALCON
Machinery
Calibration
Measuring
MVTec HALCON product icon
Manual handling of a helicopter on a ship deck under rough sea conditions.
Automatic Helicopter Handling System from FHS Förder- und Hebesysteme GmbH
FHS Förder- und Hebesysteme GmbH is a leading supplier of defense technology and naval technology. The company has a long experience and competences in development and production of systems and machines with electrical hydraulical drives and control…
Show full Story
HALCON
Robotics
Calibration
Measuring
COMPREHENSIVE PRODUCT PORTFOLIO
Learn More About Our Products

MVTec offers three core products that cover the full range of machine vision workflows. Use HALCON to develop advanced, custom applications, MERLIC to build solutions quickly without programming, and the Deep Learning Tool to label and evaluate training data efficiently.

Go to Products

Free Application Evaluation

Submit the details of your machine vision task and get a proposed solution!

MVTec Software