Highly accurate & adoptable

3D Matching With Machine Vision

MVTec machine vision software enables highly accurate 3D matching and position recognition for automated production workflows. In many applications, multiple systems – robots, conveyors, tools, and fixtures – must be precisely aligned to each other. 3D matching provides the exact 3D pose of objects so they can be picked, placed, or processed reliably.

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Machine vision supports several core 3D matching tasks

Highly accurate picking and placing of objects for further processing.

Detecting 6D poses of objects in 3D, for example in bin picking applications.

Precisely aligning parts for assembly, machining, or inspection.

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Typical Application Examples

3D matching is used across many industries. A key use case is pick & place: objects are located in 3D space, their 6D poses are determined (position and orientation), and robots use this information to grip and place them correctly. Another typical scenario is the detection of reference marks, which are used to align workpiece carriers or fixtures with very high accuracy before further processing.

Typical use cases are:

  • Pick & place of components during assembly of electronic devices.
  • Precise detection of ripe crops for automated harvesting in agriculture.
  • Bin picking tasks with randomly arranged parts.
  • Precise alignment of small parts in the semiconductor industry.
  • Detecting box positions for de-palletizing in logistics and warehouse automation.

TECHNOLOGIES IN OUR SOFTWARE

Position recognition and 3D matching

Shape-based matching

Camera calibration

Hand-eye calibration

3D shape- and surface-based matching

Generic Box Finder

More about our technologies

Screw and nut detection with matching overlays with machine vision software.
Screw and nut detection with matching overlays.
Colored CAD visualization of industrial components with machine vision software.
Colored CAD visualization of industrial components.

BENEFIT FROM OUR KNOWLEDGE

Our Services & Support

INDIVIDUAL SOLUTION FOR YOU
Free Evaluation Of Your Application

Do you want to know if we offer the right solution for your industry? Send us your software application design and our experts will check it. Within one week you will get a proposed solution – including, if useful, an example program. 

WHITE PAPERS
Practical Insights

Explore our white papers to gain practical insights and expert knowledge on industrial machine vision.

MATCHING APPLICATIONS

Our Success Stories

MVTec HALCON product icon
Automatisierte Transport- und Inspektionsstation für pharmazeutische Ampullen mit Machine-Vision-System von Aspen.
AI-powered machine vision automates quality inspection in the pharmaceutical industry
The pharmaceutical company Aspen is improving the quality inspection of filled ampoules with the MVTec HALCON machine vision software and the consulting and technical support services provided by MVTec. With deep learning methods, the company has sig…
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Medical Supplies & Pharmaceutical
Blob Analysis
Deep Learning
Matching
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Intelligent Image Recognition for Automotive Logistics
An intelligent, database-based image recognition system supports order picking in automotive logistics. It shows staff the correct component, uses cameras to verify that packaging is ready for shipment, and enables seamless documentation. The solutio…
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Packaging & Logistics
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Line-scan vision system diagram used for inspecting printed materials with defect detection along a conveyor.
Industrial Inspection: Line-scan-based vision system tackles color print inspection - Daheng Image Vision
Daheng Image Vision uses a line-scan vision system with two Teledyne DALSA cameras and MVTec HALCON to inspect color prints on conveyor belts at 300 m/min. The system reliably detects ink spots, embossing errors, and misregistration, enabling compreh…
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Glass, Metal, Paper, Foil & Printing
Alignment
Classification
Matching
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X-ray film dosimeter badges and opened cassettes with different metal filters inspected by a machine vision system.
Vision System Inspects X-ray Dosimeter Badges – Helmholtz-Zentrum
Helmholtz-Zentrum Munich uses HALCON to fully automate the evaluation of approximately 120,000 X-ray dosimeter films per month. Optical density, film type, and dosimeter numbers are precisely captured, and radiation sources are analyzed. The system s…
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Medical Supplies & Pharmaceutical
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Filtering
Matching
Measuring
OCR
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Advancing machine vision education at Reutlingen University
At Reutlingen University, Professor Arnd Buschhaus has been integrating MVTec HALCON into the teaching curriculum since 2018. HALCON is used extensively in courses related to robotics and machine vision, providing students with practical experience i…
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Education, Research & Science
3D Vision
Blob Analysis
Classification
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Automated robot cell handling vaccine vials with machine vision.
Machine Vision automates vaccine production
A global company needed to quickly ramp up vaccine production. Goldfuß engineering GmbH and SIMON IBV GmbH developed a robot-based solution for loading and unloading trolleys with the vaccine vials. The machine vision software HALCON ensures the seam…
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Robotics
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Micromechanical part measured with machine vision for high-precision inspection.
Machine vision improves the measuring process of precision and micro components
The precise inspection of very small precision components, for example in watchmaking, is a challenge. Petitpierre, the Swiss specialist for high-precision technology, has developed sophisticated applications with which micromechanical components can…
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Matching
Measuring
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Industrial robots performing laser welding on battery cells guided by machine vision.
Machine vision accelerates battery production
High speed, precision, and reliability: These are the determining factors for battery production. To meet the rapidly growing demand for batteries, companies are developing increasingly efficient production processes. Laserax has developed a new syst…
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Battery Production
3D Calibration
Calibration
Matching
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Robotic manufacturing cell assembling satellite panels with optical solar reflectors using machine vision.
Seeing robots process large work area with high precision
The automation specialist AKEOPLUS has developed an innovative robotic cell for the production of satellite panels at the global space manufacturer Thales Alenia Space. The special feature: robots place the components with high absolute accuracy to a…
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Robotics
3D Vision
Matching
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Students and researchers using a robot with machine vision in a university lab to demonstrate the impact of MVTec HALCON on education and research.
Technical University of Applied Sciences Würzburg-Schweinfurt
At Technical University of Applied Sciences Würzburg-Schweinfurt (THWS), Professor Christian Zirkelbach is teaching robotics and machine vision at Faculty of Applied Natural Sciences and Humanities. He has integrated advanced machine vision tools int…
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Robotics
Education, Research & Science
3D Vision
Deep Learning
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Operating personnel using the PackCheck machine vision solution for quality control in food packaging production.
Machine vision for every taste
The Dutch company PackCheck BV ensures packaging quality in the food industry with a modular solution. Part of the solution is the machine vision software HALCON from MVTec Software GmbH. This enables the company to increase the efficiency of packagi…
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HALCON
Food & Beverage
Bar Code & 2D Code Reading
Blob Analysis
Matching
OCR
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Bottle caps inspected by machine vision to verify print quality in beverage production.
Beverage industry: HALCON reliably checks bottle cap imprints
Machine vision offers enormous advantages for quality control applications. High accuracy and speed as well as high flexibility and availability are important for practical use. K&S Anlagenbau GmbH has implemented such an application for the beverage…
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HALCON
Food & Beverage
Blob Analysis
Calibration
Matching
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Robots and machine vision software interact perfectly
The Spanish robotics specialist Tekniker has developed a solution that allows chaotically lying parts to be automatically gripped and placed in an orderly manner. The integrated machine vision software MVTec HALCON uses 3D vision technologies to ensu…
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HALCON
Robotics
Automotive
3D Vision
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Robot depalletizing cartons layer by layer using machine vision in a logistics environment.
Machine vision automates order picking in intralogistics
The company Cretec Cybernetics implemented a robot-based depalletizing solution in order picking using the MVTec HALCON machine vision software. The application is able to recognize stacked boxes on pallets and depalletize them accordingly.
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Robotics
Packaging & Logistics
3D Vision
Object Detection
MVTec MERLIC product icon
Accurate eyes for the robot – automation in the food industry
Anlagenbau Habeck GmbH & Co. KG has developed a robot-based pick and place machine for the food industry based on machine vision. Thanks to the MERLIC machine vision software from MVTec Software GmbH, the robot reliably picks up unsorted objects of t…
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MERLIC
Robotics
Food & Beverage
Classification
Matching
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Pick-and-place robot cell with controlled illumination for reliable machine vision–based implant recognition.
Machine vision enables automated pick and place solution in the medical field
Irish Manufacturing Research, together with the companies Multipix Imaging Components Ltd and MVTec Software GmbH, has developed a pick and place robot application for the medical field. Using machine vision software, a robot can recognize reliably a…
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Robotics
Medical Supplies & Pharmaceutical
Matching
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Real-time detection of cutting lines in textile production using MVTec HALCON with contour-based image analysis.
HALCON supporting the cutting of textile materials
T3LAB / VisionLab implemented MVTec HALCON to reduce production rejects and improve quality control in textile manufacturing. The system detects cutting lines in real time, automatically adjusts cut coordinates for production tolerances, and employs…
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Glass, Metal, Paper, Foil & Printing
Machinery
Matching
Morphology
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Fully automated assembly process using machine vision and precision automation equipment.
A fully automated production system for higher throughput and improved quality
MSTVision GmbH developed a fully automated micro-assembly system for HUBER+SUHNER Cube Optics AG handling high-precision glass and metal components. Using MVTec HALCON, parts are identified, positions determined, and features measured with µm precisi…
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Machinery
Inspection
Measuring
Object Detection
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Flexible pick & place application for tool manufacturer Festool
Attentra GmbH, MVTec Certified Integration Partner, implements sophisticated solutions in the fields of machine vision, software development, optical inspection systems and robotics. They develop flexible, intelligent and turnkey complete systems…
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Electric Components
Machinery
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HERON - Middleware for Image Retrieval Using Graphical Features Extracted by HALCON
The interdisciplinary HERON project aims to find images in digital libraries or large archives without detailed domain knowledge. Initially applied to heraldry, the methods can also be used in medical imaging or trademark collections. HERON uses inno…
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Education, Research & Science
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Filtering
Matching
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Projektion der von einer Kamera erkannten Pupillenkoordinaten auf das Bild einer zweiten Kamera zur exakten Bestimmung der Glasposition.
Image Processing Automates Eyeglass Fitting for Rodenstock
Imagine that you wear varifocal glasses and need new ones. You go to an optometrist and, without time-consuming adaptations, measuring or trying on frame after frame, you look at yourself in a mirror and - voila! - your chosen frame is on your nose.
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Glass, Metal, Paper, Foil & Printing
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Matching
Measuring
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Automated inspection device using machine vision to analyze rice grains for quality assessment.
Fast and performant inspection of rice grains with HALCON Embedded
The Japanese company Kett Electric Laboratory researches, develops and sells agricultural measuring devices, among other things. For a company that offers rice, they developed an automated inspection system for rice grains in cooperation with LINX Co…
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Agriculture
Food & Beverage
Calibration
Classification
Embedded Vision
Inspection
Semantic Segmentation
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Results of machine vision inspection showing detected print quality on pharmaceutical glass ampoules.
Correct detection of distortions during print inspection with HALCON’s shape-based matching
CAPTIC Informatique et Vision Industrielle developed a custom print inspection system for glass ampoules in the medical sector using MVTec HALCON. Using anisotropic shape-based matching, the system reliably detects local distortions, minimizes false…
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Glass, Metal, Paper, Foil & Printing
Medical Supplies & Pharmaceutical
Matching
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Fast automated inspection of seals through 3D vision with HALCON
Vision Partners developed an automated crate classification system for return logistics using MVTec HALCON. The system identifies crate types in real time with two GigE cameras and directs them to the correct conveyors. Robust object detection drasti…
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MVTec Software